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Firewall Forward Packages and Engines from Zenair
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NEW! ENGINE INSTALLATION PACKAGES FOR THE ROTAX 912iS & 914:
New Rotax Engine Installation Packages (REIP) are now available for the new fuel-injected Rotax 912iS as well as for the 115 HP Turbo-Charged Rotax 914. These top-quality packages include many items installed "behind" the firewall (hence the designation "REIP" instead of "FWF"). They have special warranty-approved modifications to the cooling and oil systems which allow them to fit & perform well in the CH750.
Compared to the classic FWF package described below, this REIP package has a different cooling system and a different fuel system (including a comprehensive fuel-return design with custom-made header tank). Also: Propeller, exhaust and throttle systems are sold separately. Installation instructions are complemented with professionally produced videos available through the Rotax-Owners website. Note: This new REIP package is designed to fit/match Rotax Engines with Aviation Standard AN fittings; be sure to order your Engine accordingly (not factory-configured for metric fittings).
New REIP for Rotax 912iS on CH 750 series..................................................................................................Price: $8,685.00 US*/21
Click here for sample packing list* (912iS); see below for Exhaust system information. Prop & Throttle NOT included
Compared to the classic FWF package described below, this REIP package has a different cooling system and a different fuel system (including a comprehensive fuel-return design with custom-made header tank). Also: Propeller, exhaust and throttle systems are sold separately. Installation instructions are complemented with professionally produced videos available through the Rotax-Owners website. Note: This new REIP package is designed to fit/match Rotax Engines with Aviation Standard AN fittings; be sure to order your Engine accordingly (not factory-configured for metric fittings).
New REIP for Rotax 912iS on CH 750 series..................................................................................................Price: $8,685.00 US*/21
Click here for sample packing list* (912iS); see below for Exhaust system information. Prop & Throttle NOT included
New REIP for Rotax 914 on CH 750 series.....................................................................................................Price: See Skytek website*/21
Must be ordered from Skytek Aircraft Services: Click here for details
Order your REIP from Zenair! Packages can be picked-up or shipped from Midland, ON. Click here to ORDER.
REIP for Rotax 914 can be shipped to Zenair for local pick-ups or for inclusion with Intl. kit shipments. Call for details.
Must be ordered from Skytek Aircraft Services: Click here for details
Order your REIP from Zenair! Packages can be picked-up or shipped from Midland, ON. Click here to ORDER.
REIP for Rotax 914 can be shipped to Zenair for local pick-ups or for inclusion with Intl. kit shipments. Call for details.
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CLASSIC ROTAX FIREWALL FORWARD PACKAGE (FWF):
The Rotax 912UL/ULS engine series can be installed in the STOL CH 750 and Cruzer as well as in all CH 601 and CH 650 models. Aside from the Engine Mount and Propeller, these FWF packages are the same for the above-mentioned models. The complete FWF packages presently offered by Zenair for the Rotax 912UL/ULS are configured for "Bed-mounts" (not "Ring mounts") and includes:
For owners of a Zenair Rotax FWF package, plans, installation manuals & photo-guides are available HERE.
- Warpdrive propeller (with spinner)
- Stainless steel muffler
- engine cowling
- oil and water radiators with mounting brackets
- engine bed-mount with dynafocal brackets and rubber mounts
- and much, much more... (click for typical packing list*)...................................................................................Price: $6,850.00 US*/21
For owners of a Zenair Rotax FWF package, plans, installation manuals & photo-guides are available HERE.
Note: Unless otherwise specified, FWF Packages (and Rotax engines) supplied by Zenair will be factory-configured for Aviation Standard AN fittings.
Attention CH 701 Builders/Owners: The only complete "Rotax 912 FWF package" now offered for the CH 701 is available from Zenith Aircraft Co. (ZAC) and it includes the newer 'ring-mount' system. For details or parts, contact ZAC directly. |
Rotax-related Options (for 912UL/ULS): For use on the Zodiac and/or STOL series
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Dual Friction Throttle Cable (P/N: R912S-DTR) This add-on kit provides for a second panel-mounted throttle control where the standard set-up for a Classic Zenair Rotax FWF package only provides for one. (click on picture for more detail) Sample Packing List for R912S-DTR |
$165.00* |
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Dual Throttle Option (Rotax) - (P/N: R912-DTO)
Dual throttles are NOT a standard feature with all Zenair FWF Packages. If your Rotax engine installation does NOT yet have a bellcrank assembly, you will need this full Dual Throttle Option. If you already have the bellcrank (and accessories) and just want the additional passenger-side throttle cable & knob, order R912-DTR (above). Call if you have questions. Sample Packing List for R912-DTO |
$672.00*
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Cabin Heat Option (Includes Windshield Defroster) This option is designed to fit around FWF Package accessories for the Rotax 912UL/ULS. Includes heat shroud, scat hose, 2" flange and Butterfly valve, cable, brackets, hardware, etc. For sample Packing List, click HERE. For Cabin Heat on a Rotax 912iS installation, contact Skytek. |
$480.00* |
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ROTAX Air Intake Box Kit This optional air intake box kit (supplied by Rotax) brings fresh air to the carburetors (for max. HP) and also warm air when needed for carb. heat (for icing conditions and where required by regulations). Includes drip-trays. Click here for complete packing list. |
$2,395.00* |
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Stainless Steel Exhaust Kit - Made by Zenair (P/N: 912S-MUFF)
Designed to fit the newer bed-mounted Rotax 912UL/S engines in the Zenair CH 650/750 series. This kit is included in Zenair's standard R912S FWF Package but can also be purchased separately (for repairs, replacement, etc.). Refer to Photo-Guide #R912S-Section 3. Order this kit when replacing a complete exhaust system. Owners should use drawings and information from HERE for installation. Note: Parts in 912S-MUFF are NOT compatible with Section 8 of the older (2002) CH601 Photo-Guide Ref. #912S-8. Contact Zenith Aircraft for exhaust kits for older UL/HD/HDS models. |
$2,425.00*
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Tuned Exhaust System for 912iS - Supplied by Rotax This tuned system is sold separately (not included with engine or with our REIP for the 912iS). It is supplied by Rotax and optimized for use with the ring-mount system in the Zenair CH 650 and/or the CH 750. Note: Can be installed on a new 912iS engine by Rotax/Rotech if the two are purchased from Zenair at the same time. |
$3,745.00* |
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CH 701 Exhaust System (P/N: MUFF)
Designed to fit the older-style bed-mount for the Rotax 912 (80 or 100 HP) in the STOL CH 701. Includes ball-joints, front & rear elbows and springs. |
$2,395.00*
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CH 701 Exhaust System Kit (P/N: NUS-912-2/701)
Designed to fit the newer-style ring-mount for the Rotax 912 (80 or 100 HP) in the STOL CH 701. Refer to packing list for items included in this kit. |
$2,115.00*
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Fiberglass & Plastic Parts from ZENAIR
Engine cowls and related accessories (spark-plug bubble-fairings, NACA scoop boxes, radiator intake boxes, oil-cooler intake ducts, etc. are traditionally made of fiberglass on most Zenair designs. These parts are generally included in Zenair's various FWF Packages as needed (see packing lists above), but can also be ordered separately. For a full listing of all fiberglass parts (and other vacuum-molded plastic airframe components) currently available from Zenair, see here: FIBERGLASS & PLASTIC PARTS
Engine cowls and related accessories (spark-plug bubble-fairings, NACA scoop boxes, radiator intake boxes, oil-cooler intake ducts, etc. are traditionally made of fiberglass on most Zenair designs. These parts are generally included in Zenair's various FWF Packages as needed (see packing lists above), but can also be ordered separately. For a full listing of all fiberglass parts (and other vacuum-molded plastic airframe components) currently available from Zenair, see here: FIBERGLASS & PLASTIC PARTS
Rotax Engine Mounts: (Mounts only)
Zenair can supply the engine mount only to builders who are installing a Rotax engine on their Zenair design. "Engine mounts" do not include rubber mounts, brackets or hardware of any kind. Just the one-piece welded mount. Engine mounts designed for use with the Rotax ring-mount on the STOL CH 701 are manufactured by Zenith Aircraft Co. (ZAC).
Zenair can supply the engine mount only to builders who are installing a Rotax engine on their Zenair design. "Engine mounts" do not include rubber mounts, brackets or hardware of any kind. Just the one-piece welded mount. Engine mounts designed for use with the Rotax ring-mount on the STOL CH 701 are manufactured by Zenith Aircraft Co. (ZAC).
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7E1-1R........Bed mount for STOL CH 701 (Rotax 912)(80 or 100HP)...................................................
912S-EM.....New-style mount for CH 701 (for use with Rotax Ring mount - not included)............................................. 6-E3-2.........Bed mount for CH 601 HD/HDS (provide DRWG Revision when ordering)............................................. 65RE1-2......Bed Mount for the CH 650 (Rotax 912S).......................................................................... 75RE1-2......Bed Mount for the CH 750 (Rotax 912S)........................................................................... RRM-650.....New-style mount for the 912/914 series on CH 601/650 (for use w. Ring mount - not included)......... R914-EM.....New-style mount for the 912/914 series on CH 750 (for use w. Ring mount - not included)................. Note: No FWF Package is available from Zenair for a ring-mount installation on the CH 601/650 |
$1,445.00*/21
$1,255.00*/21 $1,295.00*/21 $1,065.00*/21 $1,155.00*/21 $1,555.00*/21 $1,645.00*/21 |
Rotax Bed-mount for STOL
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Rotax 912 bed-mount (STOL)
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Rotax 912 bed-mount (STOL)
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CH 601/650 mount (for Ring)**
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** No FWF Package is available from Zenair at this time to install a Rotax engine with the Ring-Mount on the CH 601/650. Recommended:
Use the well-proven bed-mount system instead for which this comprehensive FWF Package is available (with installation instructions).
Use the well-proven bed-mount system instead for which this comprehensive FWF Package is available (with installation instructions).
Rotax Engines: Builders are encouraged to order their engine from their local Rotax distributor. If not available, Zenair can now also sell Rotax engines to its kit-builders and will offer a $500 rebate on the engine-price to customers purchasing their engine FWF Package/REIP through Zenair at the same time.
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Rotax 912UL.......(80HP)........................................................................................................................................
Rotax 912UL3.....(80HP)..(includes governor drive kit for hydraulic constant speed prop)................................... Rotax 912ULS2...(100HP)..(includes HD Starter, Clutch and Flexible Fuel Lines).............................................. Rotax 912ULS3...(100HP)..(includes governor drive kit for hydraulic constant speed prop)............................... Rotax 912iS2.......(100HP)..(EMU ($4,200) and Exhaust System ($1,825) sold separately)............................... Rotax 912iS3.......(100HP)..(includes governor drive kit for hydraulic constant speed prop)............................... Rotax 914UL2.....(115HP)....................................................................................................................................... Rotax 914UL3.....(115HP)..(includes governor drive kit for hydraulic constant speed prop).................................. |
e-mail for current price.
e-mail for current price. e-mail for current price. e-mail for current price. e-mail for current price. e-mail for current price. e-mail for current price. e-mail for current price. |
Notes: Unless otherwise specified, Rotax engines and FWF Packages supplied by Zenair will be factory-configured for Aviation Standard AN fittings.
Engines ordered with the factory-installed "governor drive kit" (for in-flight adjustable props) do not include the governor.
Engines ordered with the factory-installed "governor drive kit" (for in-flight adjustable props) do not include the governor.
Zenair and Zenith Builders: Remember that you have exclusive, free access to Zenair's on-line resources which include instructions, drawings and photo-assembly guides to help with the installation of your aircraft engine. To request your password, please complete the process outlined HERE. Zenair's FWF resources are available HERE.
*All prices in U.S. funds. All prices, equipment, packing lists and availability subject to change without prior notice.
Prices do not include crating or shipping charges (Ex-Works Midland, ON Canada) unless otherwise specified.
Getting the installation information for Zenair-provided FWF Packages:
Once you have purchased your FWF Package, you will want the instructions on how to install it. Much of this information is found in the password-protected "Builder Section" of the Zenith Aircraft Website. In addition, many more valuable drawings and photo-guides are also available through the fairly new "Documents & Manuals" area of this (Zenair) site. Don't attempt your engine installation without access to these resources! To get the passwords, simply follow the instructions here.
A note about "deletions" from Zenair's FWF Packages:
Please note that the above FWF packages have been conceived, produced, sold, and crated to optimize efficiency as well as the value of each package. Individual component deletions result in reduced efficiency and increased costs; credits allowed for deleted components will therefore be adjusted to reflect this. Bottom line: Customers will receive less than retail credit for deleted components (including propeller). Thank you for your understanding.
Prices do not include crating or shipping charges (Ex-Works Midland, ON Canada) unless otherwise specified.
Getting the installation information for Zenair-provided FWF Packages:
Once you have purchased your FWF Package, you will want the instructions on how to install it. Much of this information is found in the password-protected "Builder Section" of the Zenith Aircraft Website. In addition, many more valuable drawings and photo-guides are also available through the fairly new "Documents & Manuals" area of this (Zenair) site. Don't attempt your engine installation without access to these resources! To get the passwords, simply follow the instructions here.
A note about "deletions" from Zenair's FWF Packages:
Please note that the above FWF packages have been conceived, produced, sold, and crated to optimize efficiency as well as the value of each package. Individual component deletions result in reduced efficiency and increased costs; credits allowed for deleted components will therefore be adjusted to reflect this. Bottom line: Customers will receive less than retail credit for deleted components (including propeller). Thank you for your understanding.