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CONTINENTAL FWF PACKAGES
AND ENGINES FROM ZENAIR |
FIREWALL FORWARD PACKAGE:
The classic (and very common) Continental 0-200 engine is an excellent low-cost alternative for the Zodiac CH 601/CH650 series as well as for the STOL CH 750 and CRUZER, and Zenair offers a comprehensive FWF package for this readily-available 100 HP aircraft engine. Our affordable FWF package, together with a refurbished or overhauled second-hand engine makes for a very economical firewall-forward solution! This is virtually the same FWF package which was supplied by Zenair for the S-LSA and E-LSA versions of these aircraft. Package includes engine cowling, engine mount with rubber mounts and other items including:
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P/N: O-200-FWF/650................................Price: $6,370.00 US**
P/N: O-200-FWF/750................................Price: $6,435.00 US** |
Click here for a complete list of all items typically included in Zenair's O-200 FWF Pkg**. Note: See below for available components and sub-kits sold separately. Smaller items not sold individually.
A note about oil coolers: Oil coolers (radiators) come in different shapes and sizes depending on how much oil cooling is required. This depends on where/when you fly - some builders don't need one at all. For this reason, and so that builders can install the size they need, an Oil Cooler is not included as part of our standard FWF package for the O-200.
For owners of a Continental FWF package, plans, installation manuals & photo-guides are available HERE.
*A note about propellers: Most customers looking for an inexpensive fixed-pitch propeller will find good second-hand props that are well-adapted for the Continental O-200 engine. For builders wanting a NEW prop, you will achieve better performances with a ground-adjustable propeller which can be fined tuned for specific flight characteristics. Warpdrive makes good basic propellers; for a higher-end ground-adjustable prop, see here for a possible WhirlWind alternative.
Continental Engine Mounts: (Mounts only)
Zenair can supply just the engine mount to builders installing a Continental engine on their Zenair design... "Engine mounts" do not include rubber mounts, brackets or hardware of any kind. Just the one-piece welded mount.
Zenair can supply just the engine mount to builders installing a Continental engine on their Zenair design... "Engine mounts" do not include rubber mounts, brackets or hardware of any kind. Just the one-piece welded mount.
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601/0200-M (6-CE-1) .....engine mount for CH 601/CH 650 (Continental O200).............................................................$715.00**/21 750/0200-M.....engine mount for STOL CH 750 (Continental O-200)............................................................$750.00**/21 |
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Continental Engine Baffle Kit: (Section 6 of the FWF Packing list)
Zenair can supply just the engine Baffle Kit to builders installing a Continental engine on their Zenair design.
(Final fit, trimming and drilling may still be required based on engine model & accessories installed).
Zenair can supply just the engine Baffle Kit to builders installing a Continental engine on their Zenair design.
(Final fit, trimming and drilling may still be required based on engine model & accessories installed).
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Baffle kit for CH 601/CH 650 (Continental O200)..............$925.00 Baffle kit for STOL CH 750 (Continental O-200).................$925.00 |
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Continental Carburetor Airbox Kit: (Section 1 of the FWF Packing list)
Zenair offers this very complete Airbox kit for the Continental O-200 engine as installed in the corresponding aircraft models (CH 650, CH 750, etc.). Kit includes the box as well as related hardware (see picture below).
Zenair offers this very complete Airbox kit for the Continental O-200 engine as installed in the corresponding aircraft models (CH 650, CH 750, etc.). Kit includes the box as well as related hardware (see picture below).
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Continental Airbox kit (Sec. 1)
P/N: 0200-ABK For the CH 750 or CH 660 Includes pre-assembled box....................................US$825.00** |
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Continental Exhaust System Kit: (Section 8 of the FWF Packing list)
This high-quality stainless steel exhaust kit for your Continental is ready-to-install and available from Zenair for use on any O-200-powered Zenair designs.
This high-quality stainless steel exhaust kit for your Continental is ready-to-install and available from Zenair for use on any O-200-powered Zenair designs.
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Parts supplied include:
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Continental Cabin Heat Kit: (Section 4 of the FWF Packing list)
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Cabin Heat with Windshield Defroster This feature is standard (included) in Zenair's FWF Package for the Continental O-200. Can be purchased separately for custom installations. Note: Does not include heat muff which is part of our standard O-200 exhaust assembly. When purchased separately..................................US$295.00** |
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Fiberglass & Plastic Parts from ZENAIR
Engine cowls and related accessories (spark-plug bubble-fairings, NACA scoop boxes, radiator intake boxes, oil-cooler intake ducts, etc. are traditionally made of fiberglass on most Zenair designs. These parts are generally included in Zenair's various FWF Packages as needed (see packing lists above), but can also be ordered separately. For a full listing of all fiberglass parts (and other vacuum-molded plastic airframe components) currently available from Zenair, see here: FIBERGLASS & PLASTIC PARTS
Engine cowls and related accessories (spark-plug bubble-fairings, NACA scoop boxes, radiator intake boxes, oil-cooler intake ducts, etc. are traditionally made of fiberglass on most Zenair designs. These parts are generally included in Zenair's various FWF Packages as needed (see packing lists above), but can also be ordered separately. For a full listing of all fiberglass parts (and other vacuum-molded plastic airframe components) currently available from Zenair, see here: FIBERGLASS & PLASTIC PARTS
CONTINENTAL ENGINES:
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The O-200-D2B has been superseded by the O-200-D4B by Continental Motors and this new O-200-D4B "Lightweight" engine can now be ordered through Zenair.
The O-200-D4B includes the following items directly from the factory:
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Click on picture to enlarge
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Please note that the Lightweight O-200-D4B does not include provisions for a vacuum pump or a fuel pump. Also, this basic factory engine does not come with an air box, oil cooler adapter or alternator - nor will it include airframe-to-engine fluid hoses or exhaust (these items are available from Continental separately).
Lead-times are typically 5 to 6 weeks from the date of order, plus shipping........................................e-mail for current pricing**
Lead-times are typically 5 to 6 weeks from the date of order, plus shipping........................................e-mail for current pricing**
**Note: All prices in U.S. funds. Prices do not include crating or shipping charges (Ex-Works, Midland, ON, CANADA).
All prices, equipment, packing lists and availability subject to change without prior notice.
All prices, equipment, packing lists and availability subject to change without prior notice.
Zenair and Zenith Builders: Remember that you have exclusive access to Zenair's on-line resources which include instructions, drawings and photo-assembly guides to help with the installation of your aircraft engine. To request your password, please complete the process outlined HERE. FWF resources are available HERE.
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Order your factory-new Continental O-200 and Firewall Forward package (FWF) directly from Zenair!
Getting the installation information for Zenair-provided FWF Packages:
Once you have purchased your FWF Package, you will want the instructions on how to install it. Much of this information is found in the password-protected "Builder Section" of the Zenith Aircraft Website. In addition, many more valuable drawings and photo-guides are also available through the fairly new "Documents & Manuals" area of this (Zenair) site. Don't attempt your engine installation without access to these resources! To get the passwords, simply follow the instructions here.
A note about "deletions" from Zenair's FWF Packages:
Please note that the above FWF packages have been conceived, produced, sold, and crated to optimize efficiency as well as the value of each package. Individual component deletions result in reduced efficiency and increased costs; credits allowed for deleted components will therefore be adjusted to reflect this. Bottom line: Customers will receive less than retail credit for deleted components. Thank you for your understanding.
Once you have purchased your FWF Package, you will want the instructions on how to install it. Much of this information is found in the password-protected "Builder Section" of the Zenith Aircraft Website. In addition, many more valuable drawings and photo-guides are also available through the fairly new "Documents & Manuals" area of this (Zenair) site. Don't attempt your engine installation without access to these resources! To get the passwords, simply follow the instructions here.
A note about "deletions" from Zenair's FWF Packages:
Please note that the above FWF packages have been conceived, produced, sold, and crated to optimize efficiency as well as the value of each package. Individual component deletions result in reduced efficiency and increased costs; credits allowed for deleted components will therefore be adjusted to reflect this. Bottom line: Customers will receive less than retail credit for deleted components. Thank you for your understanding.